Conveyor Manufacturers for Custom Industrial Systems
We design and manufacture custom conveyor and finishing systems that improve production flow and deliver long-term performance with minimal maintenance.
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and Installed in the USA and Worldwide
Explore our Custom Industrial Conveyor Systems
As an experienced conveyor systems manufacturer, our patented conveyor systems are custom designed and engineered to handle simple to complex layouts with wide-ranging load capacities, including light to heavy duty, evolving production demands and either in-floor or on-floor. Our systems are rugged and built to last for generations with virtually no maintenance.
Industries We Serve
We continue to apply the same engineering approach across a wide range of industries, serving both established manufacturers and those on the leading edge of innovation. Some industries include:
Automotive & Transportation
Aerospace & Defense
Chop and Gel/ Fiberglass
Aeronautics
Manufacturing
Energy
Wood
Steel
Bourbon
Pharmaceutical
Food/Beverage
Furniture
Marine
Windows and Doors
Foundary
Composites
Plastics
Military
Heavy Equipment
General Appliance
General Industrial
Medical/Hospitals
Industrial HVAC
Integrators
Government Contracts
And many more…
Industrial Finishing Systems Built for Performance
Our finishing systems are engineered to deliver consistent results, support demanding production requirements, and integrate seamlessly into complete manufacturing lines from surface preparation through final cure.
About Rhodes Systems International
Rhodes Systems International is a US-based manufacturer with a legacy spanning more than six decades of designing and building custom material handling systems and finishing systems. We’ve earned a reputation for our unmatched patented designs, customized and rugged systems, and long service life in demanding industrial environments that are virtually maintenance free. Our customers work directly with the same team that designs, builds, and supports their systems, creating lasting partnerships built on trust, accountability, and performance.
Frequently Asked Questions
RSI’s extensive experience in conveyor system manufacturing has made us a trusted workhorse in the conveyor industry. Our patented, heavy-duty designs are built for durability and reliability, allowing us to integrate seamlessly into virtually any application. Designed for maximum durability and minimal upkeep, our systems are virtually maintenance-free and built to withstand decades of demanding operation.
What types of conveyor systems does RSI design and manufacture?
RSI designs and manufactures custom conveyor systems and carts/dollies built to support a wide range of industrial manufacturing and material handling needs, including assembly and finishing towline conveyor systems, turnkey solutions, overhead conveyor systems, roller and belt conveyor systems. Each system is engineered specifically for the customer’s product, process, and facility requirements rather than adapted from a standard catalog design.
Towline conveyor systems are often used in demanding production environments where flexibility, precise process control, and light to heavy load capacities are required, making them reliable and ideal for complex manufacturing lines.
Overhead conveyor systems are designed to maximize floor space while efficiently moving light to medium-weight products through finishing, washdown, or automated processes.
Roller and belt conveyor systems are typically used to support controlled movement, accumulation, and transfer of stable loads within larger, integrated conveyor layouts. In addition, RSI designs custom carts and dollies to handle unique products, ergonomic requirements, or specialty workflows.
What industries does RSI work with?
RSI works with manufacturers across a wide range of industrial sectors that require durable, precisely engineered conveyor and finishing systems to support demanding production environments. Our experience spans industries where reliability, flexibility, and long-term performance are critical to daily operations.
RSI regularly partners with companies in automotive and transportation manufacturing, where complex assembly, coating, and material handling processes demand high system flexibility and uptime. We also serve aerospace and defense manufacturers that require strict process control, safety considerations, and repeatable performance. In broader industrial manufacturing, RSI supports facilities handling heavy, irregular, or high-volume products that place significant demands on conveyor and finishing equipment. Additional experience includes plastics, composites, and fiberglass manufacturing, as well as woodworking and furniture production, where product sizes and workflows vary widely. RSI also designs systems for food and washdown environments, where corrosion resistance, cleanliness, and safe operation are essential. RSI specializes in moving anything from point A to point B in all industries.
What does the process look like to get started, and when should we involve RSI?
You should involve RSI as early as possible in the planning or evaluation stage of your project, especially when production requirements, facility constraints, or long-term system flexibility are key considerations. Getting RSI involved early allows our engineering team to help shape the right solution before layout decisions or equipment selections limit your options.
The process typically begins with an initial conversation to understand your operation, product flow, production goals, and any challenges you are facing. From there, RSI’s in-house engineers work closely with your team to evaluate layouts, loads, process steps, and environmental requirements. This collaborative approach helps define the most effective conveyor or finishing system configuration for your facility. Once the system is designed, RSI manages the build, installation, and integration process, coordinating each phase to ensure a smooth transition into operation. Throughout the process, communication remains direct and consistent, with the same team involved from concept through completion. By engaging RSI early, manufacturers benefit from fewer revisions, clearer expectations, and a system engineered to perform reliably from day one.
What sets RSI apart from other conveyor manufacturers?
RSI is set apart by its engineering-first approach, patented innovations, and long-term partnership model rather than a reliance on standard, off-the-shelf conveyor designs. Customers work directly with RSI’s in-house engineers to develop systems that are purpose-built for their facility, process, and long-term operational goals.
RSI is known in the industry as the “workhorse” of conveyors delivering a rugged, robust system built to last for generations in the harshest of environments with very little maintenance. Our systems are built to be reliable and rugged.
Unlike many conveyor manufacturers that adapt preconfigured systems, RSI designs made-to-order solutions that address complex material flow challenges from the start. This includes patented towline technology, highly modular track systems, and flexible process station placement that allow systems to evolve as production demands change. RSI also offers deep experience integrating conveyors with finishing systems, automation, robotics, and existing equipment, ensuring solutions function as part of a complete production line rather than a standalone component. Installation, integration, and on-site support are handled by the same team that designs the system, reducing handoffs and increasing accountability.
With more than six decades of experience and systems that often remain in service for decades, RSI brings proven engineering discipline, durability, and consistency to every project. The result is not just a conveyor system, but a long-term solution built to support reliable performance, adaptability, and customer success over time.
How much experience does RSI have with custom conveyor systems?
RSI has more than 60 years of experience designing and manufacturing custom conveyor systems for demanding industrial manufacturing environments. That experience spans thousands of installations and decades of hands-on problem solving across a wide range of production applications.
Since its founding, RSI has focused on engineered, made-to-order conveyor systems rather than standard, off-the-shelf solutions. Over the years, this approach has resulted in extensive experience with complex layouts, heavy load requirements, specialized process sequencing, and facilities that evolve over time. RSI’s engineering team has designed conveyor systems that operate in the harshest of industrial conditions, support automated and manual processes, and integrate with finishing systems, robotics, and other production equipment. Many of these systems remain in service for many decades, a testament to their durability and thoughtful design.
This long history has also led to many patented innovations, refined design standards, and proven installation practices that reduce risk for customers. By combining deep institutional knowledge with modern controls and manufacturing methods, RSI brings both experience and relevance to every custom conveyor system it builds.
Does RSI handle installation and on-site support?
Yes, if this is requested as part of the scope of work.
RSI handles installation and provides on-site support as part of its turnkey approach to conveyor and finishing systems. Customers work with a single team that remains involved from initial design through installation and system integration, reducing handoffs and ensuring accountability throughout the project.
Once a system is engineered and manufactured, RSI coordinates and manages the on-site installation process to ensure the system is assembled, aligned, and integrated correctly within the facility. This includes working alongside customer teams, contractors, and other equipment providers as needed to keep the installation moving smoothly and safely. RSI’s engineers and technicians are familiar with the systems they design, which allows them to address issues quickly and make informed adjustments during installation. On-site support can also extend to system startup and commissioning, helping verify that conveyors, controls, and related equipment are operating as intended.
After installation, RSI remains a resource for customers as systems are brought into regular use. Ongoing support may include troubleshooting, optimization, training, and guidance as production needs change. This hands-on involvement helps ensure systems perform reliably and continue to support long-term operational goals.
Can RSI integrate new conveyor systems with existing equipment or production lines?
Yes and no. RSI can integrate new conveyor systems into existing buildings with existing equipment. Our systems can be designed specifically to work within the constraints of your current operation to replace conveyor systems. RSI regularly works with Integrators to achieve integration goals in some cases.
In most cases, RSI can utilize existing carts or dollies to interface with our conveyor systems or RSI can design custom carts, dollies new.
From a controls perspective, RSI systems can BE integrated with existing automation platforms and communicate with upstream or downstream equipment as required. By designing integration points intentionally and managing installation and commissioning, RSI helps manufacturers extend the life of existing assets while improving performance, flexibility, and overall system efficiency.
How long does it typically take to design and build a conveyor system?
The timeline to design and build a conveyor system varies based on system complexity, facility requirements, and the level of customization involved, but most projects follow a clearly defined and predictable process once scope is established. Simple or supplemental systems may be completed more quickly, while larger, fully integrated conveyor lines naturally require more time for engineering, fabrication, and installation.
The process typically begins with engineering and design, where RSI works closely with your team to define layouts, loads, process steps, controls, and integration requirements. This phase can take several weeks depending on how complex the system is and how quickly project details are finalized. Once the design is approved, manufacturing and fabrication begin, followed by system testing and preparation for shipment. Installation and integration timelines depend on site conditions, scope of work and coordination with other trades.
By engaging RSI early and providing clear project goals, manufacturers can help streamline the process, reduce revisions, and keep timelines aligned with production schedules.